I had most of the squares cut out, just needed the desert which he couldn't find so I had to go with fabric from the store. :( Not the right kind, but he was ok with it. So I laid it all out and he decided to take out one row and add some other T-Shirts. I got all the squares sown into their rows and 2 of the 6 rows sown together. I am going to get the last square embroided with his Army stats on it. For the back, I am thinking a tan color and sewing on some of his old patches that are not on the quilt top.
Here is a rough draft of what it will look like: